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USR JIG02 as Edge Gateway for Solar Powered CCTV

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USR JIG02 as Edge Gateway for Solar Powered CCTV

by Zia Su 22 Aug 2025

Overview 

The JIG02 acts as the heart of the system, combining connectivity, data acquisition, video integration, and remote management into a single rugged device. 

Key capabilities include: 

  • Reliable internet connectivity via LTE / 5G RedCap 

  • Continuous data acquisition from the solar controller via RS485 (Modbus RTU) 

  • Overlay of solar & battery data directly onto CCTV camera RTSP video streams 

  • MQTT publishing of solar, battery, and GPS data to cloud dashboards 

  • SMS notifications for critical events such as low battery or tampering 

  • Built-in relays for automated load control and power conservation 

System Architecture 

The deployment consists of: 

  • Solar Controller (energy source + battery management) 

  • JIG02 Edge Device (connectivity + protocol conversion + intelligence) 

  • CCTV Camera(s) for security and situational awareness 

  • Cloud Dashboard for visualization (ThingsBoard, Grafana, Ubidots, etc.) 

  • SMS Notification Layer for critical events 

  • Relay Outputs for conditional power management 

Connectivity is ensured via LTE / 5G RedCap, making it suitable for remote, off-grid installations. 

How JIG02 Works 

Solar Controller Integration 

  • JIG02 leverages its DeviceSupervisor industrial protocol server to continuously poll solar and battery parameters via Modbus RTU over RS485. 

  • Beyond monitoring, it enables remote configuration of charging profiles, load limits, and timer-based switching, giving full remote control of the solar controller. 

CCTV Camera Integration 

  • Provides stable internet access for camera streaming and remote management. 

  • Supports public IP, DDNS, and port mapping for direct camera access. 

  • Inserts real-time solar/battery status overlay into the RTSP video feed for combined energy + surveillance monitoring. 

SMS Notifications 

  • Critical alarms are sent via SMS for instant awareness. 

  • Examples: 

    • Low battery voltage 

    • Tampering events (reed switch, external sensors, or camera outputs) 

Dashboard Visualization 

  • Historical and real-time data (solar, battery, load, GPS) are published using MQTT. 

  • Compatible with mainstream IoT platforms: 

    • ThingsBoard (open-source, customizable) 

    • Grafana (advanced analytics and dashboards) 

    • Ubidots (cloud-friendly, user-focused) 

  • Enables intuitive trend graphs, geolocation maps, and system health monitoring. 

Relay-Based Load Management 

  • Built-in relays allow devices (e.g., loads, external systems) to be connected. 

  • Conditional logic enables battery-level-based disconnection, extending system runtime and protecting the battery. 

Key Features 

  • Industrial-Grade Design 

    • Wide operating temperature range 

    • Ruggedized for field deployment 

  • Integrated Functionality 

    • A single edge device covering: 

      • Remote monitoring 

      • Remote device management 

      • Visualization of system health 

      • Time-sensitive event notification 

  • Versatility 

    • Suitable for solar-powered IoT, surveillance, telecom shelters, or rural electrification projects. 

Benefits 

  • Unified Management – One device for solar data, CCTV access, connectivity, and automation. 

  • Cost Efficiency – Reduces need for separate modem, RTU gateway, SMS notifier, and relay controller. 

  • Scalability – Works with multiple cloud platforms, suitable for both small pilots and scaled deployments. 

  • Reliability – Built-in SMS ensures redundancy if internet is down. 

  • Operational Intelligence – Video feeds enriched with solar/battery overlays improve situational awareness. 

Customers 


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